Optimizing industrial processes and reducing costs with ultrasonic clamp on flow meters 

In an ever-evolving industrial environment, reducing industrial costs and optimizing processes have become crucial. Ultrasonic clamp on flow meters address these challenges precisely, while offering high performance and sustainability.

The challenges of efficiency and sustainability

efficiency and sustainability

At the heart of today’s industrial concerns, the pursuit of performance and sustainability has become a strategic imperative. The objectives are clear:

  • Reduce waste: Minimize the loss of raw materials and energy.
  • Optimize energy consumption: Implement more efficient processes.
  • Strengthen competitiveness: Cut production downtime and maintenance costs.
  • Ensuring environmental compliance: Meet regulations and embrace a CSR approach.

Accurate flow measurement is a key lever for identifying improvement opportunities and cutting fluid and energy waste.

By using clamp on flow meters, industrial operators gain real-time visibility of their flows, can quickly adjust production parameters, and ensure compliance with environmental requirements. With no direct contact with the fluid, contamination risks are eliminated, and the carbon footprint is reduced (fewer materials, fewer interventions). Their high accuracy makes it possible to immediately spot deviations in consumption, better allocate resources, and optimize production, thereby boosting process profitability and environmental performance.

The evolution of flow meter technology

evolution technology flowmeter

Compared to just a few years ago, clamp on flow metersnow deliver unrivaled levels of precision for measuring fluid flow. Historically, industrial facilities have often used Doppler flow meters. While still in use and beneficial in many sectors, they are not suitable for every application. Doppler measurement requires bubbles, particles, or impurities in the fluid to reflect the ultrasonic signal, limiting its use with ultra-pure liquids.

In contrast, the latest technologies rely on the the transit time principle, which sends ultrasonic pulses diagonally between two sensors placed on the outside of the pipe. The time difference measured between upstream and downstream sensors is caused by the fluid’s velocity. This approach yields very precise measurements without being limited to fluids containing bubbles or particles.

operating principle of the doppler flowmeter or clamp on diagram
transit time technology

Ultrasonic clamp on flow meters: A transit time technology

Fuji Electric focuses on this transit time principle for several reasons:

  • High accuracy: Measurement does not depend on the presence of particles, ensuring reliable results even in very pure liquids.
  • No contamination:No contact with the fluid, preventing contamination or component wear.
  • Adaptability across multiple industries: Suitable for ultra-pure liquids, lightly charged fluids, and more demanding applications.

Additionally, new signal-processing algorithms enhance sensor sensitivity and diagnostics (detection of air bubbles, signal quality evaluation, etc.). As a result, clamp on flow meters stand out as a leading solution, providing reliable measurement, cost savings, and easy installation—perfectly meeting the diverse challenges in a range of production environments.

Discover Fuji Electric transit time ultrasonic flow meters

Clamp on flow meters: advanced configuration and analysis to optimize industrial processes

advanced analysis parameterization optimize industrial processes

Beyond flow measurement, Fuji Electric’s ultrasonic clamp on flow meters offer advanced features to further boost process optimization:

  • Off-line configuration: Set up the devices in the workshop before installation, reducing on-site interventions.
  • User-friendly interface: Intuitive buttons and menus save significant time.
  • Delayed or real-time analysis: With multiple sensors connected to a single converter, you can compare different points in the production chain to swiftly identify bottlenecks or leaks.
  • Energy monitoring: Paired with a temperature sensor (RTD), the flow meter can calculate the heat exchanger’s thermal efficiency and detect deviations.

This capacity to provide detailed data on flows and thermal performance is invaluable for optimizing energy consumption and the site’s overall efficiency.

Steamlined installation, simplified maintenance, and reduced industrial costs

turnkey installation and operation

Plug-and-play installation and use

One of the key strengths of ultrasonic clamp on flow meters lies in their ease of installation. Unlike intrusive flow meters (insertion or in-line), installation is done on the outside of the pipeline:

  • No production shutdowns: No cutting, no welding, and no draining required.
  • Quick commissioning: Mounting the sensors and configuring the device takes just a few minutes.
  • Multi-material compatibility: Steel, PVC, HDPE, stainless steel clamp on flow meters stay effective with various pipe materials.

This simplicity significantly reduces downtime and heavy procedures, directly lowering industrial costs and ensuring better service continuity.

low maintenance and easy diagnostics

Reduced maintenance and quick diagnostics

Uptime is crucial for optimizing industrial processes. With Fuji Electric clamp on ultrasonic flow meters, maintenance is simplified:

  • No parts in contact with the fluid: No corrosion, deposits, or premature wear.
  • Rapid diagnostics: Portable versions let you check segments of the piping and quickly detect leaks or blockages.
  • Easy replacement: A defective flow meter can be replaced by a clamp on model without halting production.

This responsiveness translates into greater production line availability and more accurate anomaly detection.

reducing total cost of ownership

Lower total cost of ownership

Beyond the purchase price, industrial players are increasingly conscious of the total cost of ownership (TCO), including maintenance, production downtime, staff training, and spare parts management. Ultrasonic clamp on flow meters provide multiple cost-saving avenues:

  • Adaptation to various diameters: A single device can measure a wide range of pipe sizes.
  • Simplified inventory and procurement: Fewer references to manage, so less capital is tied up in stock.
  • Unified training: One user interface reduces the training time needed for technicians.
  • Longer lifespan: Without direct contact with the fluid, there’s less risk of damage or corrosion.

By standardizing the equipment, you streamline the entire production chain and achieve substantial long-term savings.

Ultrasonic clamp-on flowmeters: versatility and adaptability for a wide range of sectors

versatility and adaptability for multiple sectors

Ultrasonic clamp on flow meters stand out for their remarkable versatility. Because they measure without direct fluid contact, they are suitable for many industries, such as:

  • The chemical industry Precise reagent dosing helps limit raw material waste and ensures product quality. Clamp on flow meters guarantee stable, reliable measurement while preventing contamination—maintaining component purity and meeting traceability standards.
  • Water treatment : By continuously measuring raw or treated water flow, operators can quickly adapt filtration and settling parameters, preventing overflows and optimizing energy use. Real-time measurement also eases compliance with environmental norms.
  • Industrial cooling systems: In refrigeration and air conditioning, detecting flow or temperature variations early on guarantees optimal performance. Clamp on flow meters help avoid costly downtime and overconsumption of energy. Their flexible installation adapts to different pipe materials and diameters, simplifying integration into existing infrastructures.

Thanks to this adaptability, ultrasonic clamp on flow meters effectively tackle the challenges of multiple sectors and industrial applications. They are the ideal solution for anyone looking to enhance process performance, control operating costs, and safeguard fluid quality.

chemical industry water treatment industrial cooling system

Fuji Electric ultrasonic clamp on flow meters: expertise for sustainable industrial performance

expertise and sustainable industrial performance

When you choose Fuji Electric's ultrasonic clamp on flow meters, you are opting for a reliable, accurate and cost-effective solution, perfectly in tune with today's priorities: industrial process optimization, cost reduction, and energy efficiency. With straightforward installation, minimal maintenance, and advanced functionalities, these meters have become the go-to solution in many industries.

Fuji Electric’s support ensures smooth, customized integration:

  • Personalized advice: Model selection and sizing based on your fluid type, pipe diameter, pressure, temperature, etc.
  • Stakeholder endorsement: Demonstrating return on investment over the short, medium, and long term through energy optimization and waste reduction.
  • Training and support: Skill transfer to your teams and continuous technical support for a fast, effective start-up.

By choosing Fuji Electric, you’re investing in technological excellence and partnering with experts committed to meeting the industrial challenges of tomorrow.

clamp-on ultrasonic flowmeters from fuji electric
opt for precision and performance

Choose precision and performance with Fuji Electric ultrasonic clamp on flow meters.

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