Discover our solutions for temperature control and automation of industrial processes and machinery.
Our industrial temperature controllers are designed for a wide range of industrial applications. They are used for temperature control on special-purpose machine equipment and for control of industrial furnaces. They are also used to regulate combustion in three-element boilers. These devices improve the quality of your production. They contribute to energy savings. And they optimize the operation of your industrial equipment.
Our experts are at your service to help you choose the right controller for your application. Contact us today.
Our temperature controllers offer advanced features such as real-time measurement display. In addition, we offer on-off temperature controllers, ideal for applications requiring simple, efficient switching, PID temperature controllers, programmer controllers and multi-loop controllers, and control boxes.
How does a temperature controller work?
An industrial temperature controller is a device that allows you to regulate temperature machines, industrial processes and plants.
The temperature controller generally consists of several components. First, there's a temperature sensor. Next, a local display shows the current process temperature. There is also another display for the setpoint. Then there's a set of controls for setting the temperature. Finally, the controller has outputs. These transfer signals, either analog or digital, to the heating and cooling elements. In many cases, this device is also equipped with one or more alarms, which are triggered if the measurement exceeds or falls below a certain set-point threshold. They can be used to control heating and cooling systems.
The thermostat temperature controller is important for optimizing room temperature in buildings to guarantee safety and energy efficiency.
Both types of controller or thermostat use temperature sensors to measure the current temperature and compare it with the desired setpoint temperature. When the temperature deviates from the set point, the controller activates the heating or cooling element to bring the temperature back to the correct value. These devices are essential for many manufacturing processes requiring precise temperature control.
By monitoring the temperature and making any necessary adjustments, the temperature controller can help maintain a constant temperature value in line with the set point in an industrial or laboratory environment. This helps guarantee product quality and equipment functionality.
What are the different types of regulator?
There are two main types of temperature controller: on/off controllers (sometimes called thermostats) and proportional pid controllers. The types of industrial temperature controllers available are designed to meet specific needs.
The on/off controller simply activates or deactivates the heating or cooling element to maintain the desired temperature.
The proportional band PIDtemperature controller , on the other hand, modulates the power of the heating or cooling element to maintain the desired setpoint more precisely, without exceeding it. These devices require knowledge of how to use PID control.
Programmable temperature controllers (ramp/step), recording temperature controllers and temperature controllers with multiple PID loops are also available.
What are the advantages of industrial temperature controllers?
Industrial temperature controllers offer many advantages for industrial companies.
The main advantages are as follows:
- They can control temperature very precisely;
- They react quickly to temperature changes;
- They are durable and reliable;
- They require little maintenance and avoid production stoppages;
- They are easy to install (panel mounting).
An industrialtemperature controller is used in industrial processes for manufacturing. Temperature controllers are used in refrigeration, air conditioning, heating and ventilation. Temperature controllers are used by technicians to control the temperature of a process, machine, system, room or space.
Temperature controllers are available in several types, such as digital or analog controllers, PID controllers and programmable controllers.
The programmable temperature controller is used to control the temperature of a process or system according to a program defined on a man-machine interface.
Electronic temperature controllers are used in many industries:
Why use a temperature controller in industry?
The use of control systems offers a number of advantages for industrial companies. Firstly, it enables a significant increase in productivity and quality. Secondly, it helps reduce energy costs and improve overall efficiency. What's more, it ensures compliance with various regulations. Finally, it helps improve the quality of manufactured products. The temperature control also reduces wear and tear on equipment and machinery, minimizes emissions and improves safety. In short, control is essential to ensure a smooth, efficient production process.
Improve production quality
Industrial controllers have been developed to improve product quality in industry. These devices control manufacturing processes and prevent deviations that could adversely affect product quality. Industrial controllers also reduce production costs by optimizing processes and avoiding waste.
Save energy
Temperature controllers with sensors save energy in industry by maintaining the measurement at a predetermined level. This is achieved by adjusting the heating or cooling output according to the needs of the controlled area. Modern controllers use advanced technologies such as PID or fuzzy logic control to minimize energy costs. Microprocessor controllers use sophisticated algorithms to control temperatures according to a program. These devices have an impact on energy savings by controlling energy expenditure and reducing losses due to temperature changes.
How to choose the right digital pid controller?
A PIDtemperature controller is an important part of any control system. It is responsible for ensuring that the temperature setpoint is precisely maintained.
Every industry has different temperature control requirements. The appropriate digital controller can vary according to the specifics of the application.
One of the first things to consider is the temperature range to be controlled.
Another important consideration is the type of temperature controller inputs:
The type of output signal from these devices must be adapted to the control unit:
- Model with relay output,
- Model with voltage output,
- Model with current output,
- Model with servomotor output
- Model with solid-state relay output.
Power supply: 110 V - 230 V - 24 V
Finally, it's worth considering the specific functions offered by different types of temperature controllers for each purpose. Some temperature controller models may offer functions such as alarms or data logging, or a modbus rtu communication interface.
temperature controller with pt100 or thermocouple probes can also be integrated into temperature control boxes for easy installation.
Treat yourself to the services of a manufacturer of temperature controllers, we have a large stock with excellent value for money.
Fuji Electric France is at your disposal to help you find the right product for your application and place your temperature controller order.
